Materials are the first threshold for cement factory production products, managers are most worried about material problems, the shortage of materials affects the entire production plan of the factory, insufficient production capacity will lead to delays in the delivery date of factory orders, so bulk materials are the primary problem of cement plant management.
At present, the market is gathered, such as Yadong, Kehua, Red Lion, Conch and other enterprises have entered the market, and even Hubei Huaxin and Fujian cement are also sold nationwide, and the price has fallen to the bottom of history. How to face the increasingly competitive cement market. The cement industry is a large logistics concept, and the weighbridge management in and out of the factory has become the first step of enterprise informatization. Accelerating the process of intelligence and promoting the reform of weighbridge management is something that cement plant managers must consider.
There are many problems in the traditional weighbridge, such as the need for the driver to fill in the paper foreign vehicle entry and exit form, get off the car and hand over the documents in the bulk material transportation process, and the weigher enters the information, which seriously affects the efficiency of weighing. The labor intensity is high, and the leader lags behind in obtaining data, which affects decision-making and analysis.
Through license plate recognition technology, the access management and unattended automatic weighing management mode of procurement and sales vehicles are realized, and the occurrence of weighbridge loopholes is eliminated through intelligent means, relying on video technology, data transmission, intelligent analysis, big data, cloud computing and other technologies to create a fast, efficient, flexible and innovative smart factory model for cement plants.
Process planning for enterprise procurement, sales, and in-plant logistics business;
Procurement logistics starts from the purchase order and manages the whole process of entering the site of bulk materials.
Sales logistics management products, by-products and other materials are exited and managed.
Use ID cards to realize the whole process management of logistics.
Install license plate recognition cameras to realize license plate recognition of vehicles entering and leaving the factory, with a comprehensive recognition rate of more than 95%.
Through the unattended weighing system, accurate data on attrition and efficiency increase is achieved.
Manage the entry and exit of gate vehicles, and automatically recognize the license plates of vehicles entering the factory through license plate recognition.
Through handheld PDAs and other Internet of Things terminals, the warehousing and outbound confirmation are realized, and the warehousing ledger is issued.
Considering that cement plants have multiple weighbridges, the system can also network multiple weighbridges to realize weighbridge data sharing, which can enter the factory from any weighbridge and then leave the factory from any weighbridge, and can delineate a fixed driving route to the factory and leave the factory, avoid vehicle collision, improve efficiency, and increase safety. The system automatically collects weighbridge data directly to avoid human modification. Anti-cheat systems effectively eliminate cheating in the current market. For the direct networking of raw combustion materials entering the factory and the laboratory quality inspection data, the laboratory is reminded of timely sampling and analysis, and the analysis results are fed back to the supply and procurement system in real time. For the factory quantity of clinker and bulk cement, it is connected to the sales invoicing office in real time, so that the sales department can grasp the delivery of bulk materials in a timely manner.
The set conditions and methods of bulk cement tanker return to empty have improved the management level, increased customer trust, and obtained a good market response. Set up rich ledgers and analysis reports that meet the actual needs of the enterprise. Enable business leaders to grasp the current weighbridge data in real time. After several months of use, the weighbridge system is stable and the data is accurate. It avoids some management loopholes caused by the original manual method for enterprises and creates considerable economic benefits.
Although the weighbridge measurement system is only a small system compared to the entire cement enterprise management system, its location is very critical, and it is the threshold of one entry and one exit. The cement manufacturing industry itself is a large logistics industry, the entry and exit of logistics is related to the economic benefits of the enterprise, in today's fierce competition, refined cost control has been related to the survival and development of an enterprise. The "change" of a small weighbridge system has brought about a subversion of the original management thinking.